Francis turbine

The Francis turbine is a type of water turbine that was developed by James B. Francis. It is an inward flow reaction turbine that combines radial and axial flow concepts.

Francis turbines are the most common water turbine in use today. They operate in a head range of ten meters to several hundred meters and are primarily used for electrical power production.

Development

Water wheels have been used historically to power mills of all types, but they are inefficient. 19th century efficiency improvements of water turbines allowed them to compete with steam engines (wherever water was available).

In 1826 Benoit Fourneyron developed a high efficiency (80%) outward flow water turbine. Water was directed tangentially through the turbine runner causing it to spin. Jean-Victor Poncelet designed an inward-flow turbine in about 1820 that used the same principles. S. B. Howd obtained a U.S. patent in 1838 for a similar design.

In 1848 James B. Francis improved on these designs to create a turbine with 90% efficiency. He applied scientific principles and testing methods to produce the most efficient turbine design ever. More importantly, his mathematical and graphical calculation methods improved the state of the art of turbine design and engineering. His analytical methods allowed confident design of high efficiency turbines to exactly match a site's flow conditions.

Theory of operation

The Francis turbine is a reaction turbine, which means that the working fluid changes pressure as it moves through the turbine, giving up its energy. A casement is needed to contain the water flow. The turbine is located between the high pressure water source and the low pressure water exit, usually at the base of a dam.

The inlet is spiral shaped. Guide vanes direct the water tangentially to the runner. This radial flow acts on the runner vanes, causing the runner to spin. The guide vanes (or wicket gate) may be adjustable to allow efficient turbine operation for a range of water flow conditions.

As the water moves through the runner its spinning radius decreases, further acting on the runner. Imagine swinging a ball on a string around in a circle. If the string is pulled short, the ball spins faster. This property, in addition to the water's pressure, helps inward flow turbines harness water energy.

Application

Large Francis turbines are individually designed for each site to operate at the highest possible efficiency, typically over 90%.

Francis type units cover a wide head range, from 20 meters to 700 meters and their output varies from a few kilowatt to 1,000 megawatt.

In addition to electrical production, they may also be used for pumped storage; where a reservoir is filled by the turbine (acting as a pump) during low power demand, and then reversed and used to generate power during peak demand.

Francis turbines may be designed for a wide range of heads and flows. This, along with their high efficiency, has made them the most widely used turbine in the world.

A type of hydropower reaction turbine that contains a runner that has water passages through it formed by curved vanes or blades. The runner blades, typically 9 to 19 in number, cannot be adjusted. As the water passes through the runner and over the curved surfaces, it causes rotation of the runner. The rotational motion is transmitted by a shaft to a generator.

The Francis turbine has a wide range of applications and can be used for fall heights of 2–800 meters. The largest Francis turbines have an output of 750 MW. Compare with Kaplan turbine and Pelton turbine.

The Francis turbine is an inward flow turbine that is the most efficient and widely used water turbine in the world today. It works best in higher head (pressure) applications, and hydroelectric power plants at big dams use these guys to make lots of watt-hours.

The term "inward flow" means that the turbine itself (the thing with the blades that the water "presses on" to make the thing turn) has the water directed from the outside of the turbine wheel in onto the blades, and through them to a "center area" for the water to exit. The unit is darn efficient. Pictures are a mouse click away. Use the link to surf on over to our friends at Wikipedia (from which some of the data here was gathered) for more information and the cool pics that really show a viewer how the unit works.